Explore our capabilities ↗

── DIE CASTING SERVICES

 

Complex aluminum parts,
made for production.

BAOSONG integrates part review, tooling, high-pressure aluminum die casting and secondary operations for production programs that require efficient geometry and stable output.

──  Die casting engineering

Net-shape efficiency,
engineered in.

Die casting performs best when wall sections, draft, ribs, bosses, parting lines and critical interfaces are considered as one manufacturable system before tooling begins.

Our team aligns design intent with the production route, from fill and cooling behavior through machining, finish and final assembly requirements.

──  Service scope

Production planned
for the final part.

A production route for complex aluminum components where integrated form, repeat volume and cost per finished part must work together.

01

Aluminum Die Casting

Produce complex near-net-shape components for repeat production.

02

Part and Tooling Review

Connect geometry, material flow and functional requirements before tool release.

03

Secondary Operations

Coordinate machining, thread insertion, finishing and assembly where required.

04

Production Quality Planning

Establish inspection points for cast quality, appearance and critical dimensions.

──  Project gallery

Reserve space for
production evidence.

Use the image blocks for castings, die details, machined interfaces and inspection evidence.

01 / FINISHED CASTING OR ASSEMBLY

flagship die cast part or installed produc

02 / CAST FEATURE DETAIL

geometry, wall section or tooling detail

03 / MACHINED INTERFACE

critical hole, datum face or inspection evidence

04 / MATERIAL OR APPLICATION DETAIL

material, finish or installed product detail

──  Production method

Designed for casting.
Controlled after.

Early engineering decisions set the quality of the casting program. We establish a practical route from part geometry to tool concept, controlled production and secondary operations.

Part review
Review draft, wall transitions, ribs, bosses, parting-line strategy and machining stock before tooling.

Tooling strategy
Match alloy, tooling concept, expected volume, finish and downstream operations to the component function.

Quality control
Define dimensional, visual and process checks around the features that determine acceptance.

CASE STUDY / APLICATION IMAGE

 finished casting installed in customer equipmen

── Application story

Example: integrated power-electronics enclosure.

From prototype to repeat production, we align material, process andquality requirements around the performance your product needs.

──  Typical applications

Die casting for
production-ready systems.

01

Housings, structural interfaces and power-electronics hardware.

02

Complex covers, frames, handles and functional enclosures.

03

Integrated components with mounting and motion interfaces.

04

Finished metal parts with controlled cosmetic surfaces.

── FAQ

Questions before
production starts.

When is die casting the right choice?

It is generally selected for complex aluminum parts where repeat volume, integrated features and near-net-shape efficiency justify production tooling.

Yes. We coordinate secondary machining for critical threads, holes, datum faces, sealing surfaces and assembly interfaces.

Wall thickness, draft, ribs, bosses, parting lines, porosity-sensitive zones, cosmetic surfaces and machining requirements should be reviewed early.

── Start your die casting project

Have a cast part concept?
Bring us the function.

Send the drawing, alloy, expected quantity and critical requirements. We will help define the production path.