Suitable for many sheet-metal covers, battery or controller housings and protective panels requiring good formability.
- From prototype to production · Built for demanding engineering teams
── Robotics & Automation
BAOSONG manufactures aluminum joint housings, end-effector components, sensor mounts, lightweight structures and mobile-robot hardware where geometry, mass and integration directly affect performance.
── Manufacturing for robotic systems
Robot joints and moving structures amplify geometric error, mass imbalance, thermal growth and assembly variation. Bearing seats, reducer axes, tool datums and sensor mounts must work as one controlled stack.
We connect CNC machining, extrusion, die casting, fabrication, finishing and defined assembly work with datum-driven process planning for motion-critical aluminum components.
── High-value aluminum product focus
Product families selected around high manufacturing value: complex geometry, lightweight structure, integrated thermal or pneumatic features and inspection tied to final-system function.
JOINTS & ACTUATION
Integrated robot joint housings
Cylindrical housings that connect motor, reducer, bearing and structural interfaces for cobots, humanoids and industrial robots.
Frameless motor cooling housings
Motor sleeves and water-cooled housings with controlled bores, ports, sealing features and thermal interfaces.
Harmonic and RV reducer adapter flanges
Motor-to-reducer plates and connection flanges with critical flatness, coaxiality and bolt-pattern relationships.
Servo motor endbells
Front and rear covers with precision bearing seats, encoder features and equipment mounting interfaces.
END-EFFECTORS & TOOLING
Robot tool-changer master and tool plates
Compact plates integrating locating features, pneumatic passages, electrical openings and locking interfaces.
Electric gripper bodies and guide bases
Machined structures for screws, rails, motors, jaws and sensor integration.
Vacuum tooling plates and manifolds
Custom plates with internal air paths, sealing grooves and patterned pickup ports.
End-effector adapter brackets
Lightweight flanges and transitions connecting the robot wrist to application-specific tooling.
VISION, SENSING & CONTROL
3D vision camera thermal housings
Protective aluminum enclosures that combine sensor alignment, electronics mounting and heat dissipation.
LiDAR bases and protective enclosures
Flat, stable mounting hardware designed around sensor position, field of view and vibration exposure.
Force-sensor adapter flanges
Upper and lower wrist interfaces linking force/torque sensing hardware to the robot and tool.
Controller and edge-compute housings
Compact enclosures, heat sinks and mounting structures for onboard robot electronics.
ARMS, LINKS & BODY STRUCTURES
Cobot hollow arm tubes
Thin-wall extruded or machined structures with complex end interfaces and internal cable routing.
Topology-optimized robot linkages
Multi-axis-machined aluminum links for humanoids, exoskeletons and high-performance motion systems.
Robot bases and mounting pedestals
Rigid foundations, adapter plates and equipment interfaces that support repeatable installation.
Humanoid torso and limb structures
Lightweight frames, shells and connection hardware manufactured around the load path and assembly sequence.
AGV & AMR SYSTEMS
Vehicle frames and chassis components
Lightweight structural members, plates and protective hardware for mobile-robot platforms.
Battery and controller enclosures
Housings, trays, heat-spreading structures and access covers for mobile power and controls.
Sensor masts and navigation brackets
Precision mounts for LiDAR, cameras, antennas and safety sensors.
Mecanum and drive-wheel hubs
Machined hubs and roller-support interfaces for omnidirectional mobility systems.
ROBOT CELLS & EXTENDED MOTION
Seventh-axis support structures
Machined bases, rail supports and structural members for robot travel systems subject to alignment requirements.
Robot-cell frames and guarding
Application-specific structures around robot reach, access, tooling and safety-zone requirements.
Tool stands and docking hardware
Repeatable storage, pickup and location structures for automatic tool-change programs.
Calibration and setup fixtures
Datum-controlled plates, reference artifacts and workholding used during robot integration.
── Motion-critical design priorities
AXIS
Flow features, thermal interfaces, sealing lands, cover geometry, ports and inspection requirements planned together.
MASS
Extrusion design, cut length, CNC features, flatness, surface condition and packaging matched to the thermal assembly.
THERMAL
Lightweight members with dense mounting patterns, card support, cable access and repeatable rack interfaces.
INTEGRATION
Compact thermal housings combining environmental protection, power dissipation and accessible field connections.
── Robotics manufacturing
Complete systems, motion-critical interfaces and finished components presented in the context engineers and sourcing teams need to evaluate
01 / ROBOT OR AUTOMATION SYSTEM
Industrial robot, cobot, humanoid, AGV or AMR
02 / JOINT & ACTUATOR COMPONENT
Joint housing, reducer flange, motor housing or endbell
03 / END-EFFECTOR & TOOLING
Tool changer, gripper body, vacuum plate or wrist adapter
04 / VISION, SENSING & MOBILITY
Camera housing, LiDAR mount, linkage, chassis or wheel hub
── Datum-first production planning
We identify the surfaces and axes that determine robot motion, then plan setups, fixtures and inspection around their relationships instead of treating every dimension equally.
Joint stack-up review
Map bearing seats, reducer faces, motor pilots, seals and bolt patterns to a common functional datum strategy.
Thin-wall and complex-shape planning
Address workholding, tool access, stress release, wall variation and distortion before material is removed.
Assembly-aware verification
Measure the interfaces that determine fit, motion, sealing, sensor alignment and end-effector repeatability.
── Material and surface selection
Alloy, temper and finish should be selected from the actual load case, stiffness target, weight budget, geometry, joining method, corrosion exposure and cosmetic requirements.
6063 series
Often considered for custom extrusions, hollow structures, robot-cell profiles and heat-dissipating housings.
6061 series
A common starting point for joint housings, flanges, bases, end-effectors and structural parts requiring substantial CNC machining.
5052 series
Suitable for many sheet-metal covers, battery or controller housings and protective panels requiring good formability.
7075 series
Considered where higher strength supports a smaller or lighter part; corrosion, fatigue, finish and joining requirements need careful review.
Finish guidance: Anodizing, hard anodizing, conversion coating, powder coating and cosmetic brushing serve different functional needs. Bearing bores, grounding zones, seal lands, optical surfaces and tight fits may require masking or post-finish control.
── A stronger robotics RFQ
Geometry alone is not enough for thermal and liquid-cooling hardware. These inputs help us evaluate material, process, inspection and assembly risk before tooling or production begins.
01
Motor, reducer, bearing, shaft and tool relationships; functional datums and alignment axes.
02
Payload, reach, load direction, acceleration, duty cycle, stiffness and weight targets.
03
Heat source, coolant, operating pressure, ports, seals, surface requirements and test plan.
04
Quantity, finish, purchased hardware, assembly level, inspection records and packaging.
ROBOT HARDWARE IN MOTION
Finished component installed in the operating robot or automation system
── From component to motion
BAOSONG coordinates material, geometry, finish and verification around the robot’s functional interfaces so components arrive prepared for controlled integration.
── Typical applications
01
Joint housings, reducer interfaces, arm structures, bases and robot-cell hardware.
02
Integrated joints, lightweight links, torso structures, sensing hardware and thermal housings.
03
Chassis components, controller housings, sensor mounts, cold plates and wheel hubs.
04
Tool changers, grippers, vacuum plates, wrist adapters and calibration fixtures.
── FAQ
Critical characteristics commonly include bearing-seat diameter and geometry, motor-to-reducer coaxiality, mounting-face flatness, bolt-pattern position, seal lands and the datum relationships that define the assembled joint.
Yes, subject to design review. The production plan must address stiffness, wall-thickness variation, workholding, residual stress, distortion, tool access and the inspection method.
We can manufacture housings, channels, ports and sealing interfaces. Joining, cleanliness, pressure and leak-test requirements must be defined and qualified for the specific cooling system before complete-assembly capability is confirmed.
Provide controlled drawings or 3D models, alloy and finish, functional datums, critical tolerances, payload and load direction, thermal or sealing requirements, quantities, assembly scope and inspection documentation.
── Start your robotics projec
Share the component model, functional datums, loads, thermal or sealing requirements, material and finish, quantities and verification plan.
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