Charging-station housings, power-module heat sinks, cable-management structures, panels and serviceable equipment frames.
- From prototype to production · Built for demanding engineering teams
── Automotive & Electric Vehicles
BAOSONG manufactures aluminum battery, e-powertrain, charging and structural components where weight, heat, corrosion exposure, integration and repeatable production all matter.
── Manufacturing for EV systems
Electrified vehicles bring battery protection, heat transfer, high-voltage equipment, charging interfaces and lightweight structure into the same program. The right aluminum component balances functional performance with manufacturability at production scale.
We combine custom extrusion, CNC machining, die casting, fabrication, surface finishing and defined assembly work around the requirements of the finished vehicle or charging system.
── Core EV manufacturing deliverables
We focus on parts where custom aluminum geometry, controlled interfaces and integrated production support can reduce component count and simplify system assembly.
01
Tray members, perimeter frames, covers, rails, module supports, mounting points and protective structural components.
02
Motor housings, end covers, inverter enclosures, heat sinks, thermal bases and cooling-interface components.
03
Charging-station housings, power-module heat sinks, cable-management structures, panels and serviceable equipment frames.
04
Cross members, brackets, mounting frames, supports and precision interfaces manufactured to approved vehicle requirements.
── Lightweighting strategy
Lightweighting is not simply a material substitution. It is a system decision that connects profile geometry, load path, thermal performance, joining, corrosion protection and assembly efficiency.
01
BATTERY SYSTEMS
Frame span, payload, center of gravity, dynamic loads and allowable deflection guide section and joint selection.
02
E-POWERTRAIN
Machined mounting faces, hole patterns, rail supports and equipment datums are controlled around assembly function.
03
CHARGING SYSTEMS
Doors, guards, panels, cable paths, maintenance zones and changeover access are built into the structure plan.
6063 SERIES
Often considered for custom extrusions, cooling fins, enclosure members and profile-driven assemblies where geometry and finish are important.
6061 SERIES
Frequently considered for stronger brackets, tray structures, frames, machined interfaces and components with more demanding structural requirements.
7075 SERIES
May be considered for certain high-strength precision components when fatigue, corrosion, joining and OEM validation requirements support its use.
Vehicle safety note: Crash- and safety-critical parts require OEM-approved material, temper, joining route, corrosion protection, validation criteria and process controls. No alloy should be selected from a generic category alone.
── Aluminum across the EV platform
BAOSONG supports drawing-controlled aluminum hardware from vehicle structures through thermal and electronic systems. Each product family is reviewed against the actual load case, environment, interface and validation plan.
BODY & LIGHTWEIGHT STRUCTURES
Impact beams, crash boxes and reinforcement members
Battery enclosures, trays and vehicle mounting structures
Door, sill and cross-member profile components
Subframe, suspension and chassis interfaces to approved drawings
BATTERY & E-POWERTRAIN
Module end plates, side rails, covers and retention structures
Drive-motor housings, end covers and bearing interfaces
Inverter, DC-DC and onboard-charger housings
Battery cold-plate components and power-electronics heat sinks
CHARGING INFRASTRUCTURE
Charging-station housings, columns and equipment frames
Power-module heat sinks and thermal chassis components
Connector-support, cable-routing and service-access hardware
Canopy, barrier and cable-support structures for charging sites
INTELLIGENT VEHICLE ELECTRONICS
LiDAR, radar and camera mounting brackets
Domain-controller and cockpit-controller housings
Display backplates, frames and precision mounting hardware
Sensor enclosures with specified thermal, grounding and cosmetic interfaces
VEHICLE THERMAL MANAGEMENT
Cooling plates, heat sinks and thermal interface structures
Radiator and condenser frames, brackets and protective components
Heat-pump housings, supports and equipment interfaces
Fluid-system structural hardware subject to qualified joining and test plans
Program boundary: Safety-critical components, sealed cooling assemblies, refrigerant or coolant boundaries, electrical insulation and IP performance all require customer-defined specifications and validation. BAOSONG’s manufacturing scope is confirmed during engineering review.
── Automotive and EV manufacturing
Battery, thermal, charging and structural hardware presented in the context that makes product performance and manufacturing quality clear.
01 / EV SYSTEM OR VEHICLE MODULE
Battery pack, e-powertrain, charging system or integrated vehicle assembly
02 / BATTERY & THERMAL HARDWARE
Tray, enclosure, cold plate, heat sink or cooling interface
03 / POWER & CHARGING ENCLOSURE
Motor housing, inverter enclosure, charger housing or service interface
04 / STRUCTURAL COMPONENT
Rail, bracket, cross member, frame joint or finished assembly
── Engineering for vehicle integration
We review the interfaces that affect vehicle assembly and equipment function before production begins: mounting datums, cooling contact, sealing, service access, finish, load path and inspection criteria.
Profile and material review
Balance structural demand, thermal behavior, extrusion feasibility, corrosion exposure and the customer’s approved material strategy.
Interface and finish planning
Coordinate machined faces, ports, threads, gasket lands, grounding zones, visible surfaces and masked features.
Production and verification planning
Align tooling, fixtures, inspection, traceability and assembly work with prototype, pilot and repeat-production requirements.
── A faster engineering review
01
Overall dimensions, process area, access zones and installation constraints.
02
Static and dynamic loads, support points, center of gravity and allowable deflection.
03
Machine datums, rail positions, tooling mounts, utilities, panels and guarding.
04
Finish, purchased hardware, assembly level, inspection records, quantity and packaging.
EV HARDWARE IN OPERATION
Finished aluminum component installed in a vehicle or charging system
── Structure in context
BAOSONG combines stable geometry, precision-machined interfaces and defined assembly work so equipment frames arrive ready for reliable production-floor integration.
── Typical applications
01
Enclosures, tray structures, rails, covers, thermal interfaces and module supports.
02
Motor housings, end covers, inverter enclosures, heat sinks and mounting hardware.
03
Thermal chassis components, protective housings, service panels and equipment frames.
04
Brackets, cross members, supports, frames and precision installation interfaces.
── FAQ
BAOSONG supports battery enclosures and tray components, cooling and heat-spreading parts, e-motor and inverter housings, charging equipment enclosures, rails, brackets, covers and other drawing-controlled structural hardware.
Selection depends on profile geometry, load, crash strategy, corrosion exposure, joining method, thermal target, finish and OEM validation. 6063 may be considered for extruded profiles, 6061 for stronger machined or loaded components, and 7075 only for specifically qualified high-strength precision parts.
We can manufacture cooling bodies, covers, ports, thermal interfaces and supporting structures. Joining, cleanliness, pressure and leak-test requirements must be defined and qualified for the specific coolant and reliability plan before complete-assembly capability is confirmed.
Provide a drawing or 3D model, approved material and finish, critical interfaces, load or thermal conditions, sealing requirements, validation or documentation needs, quantities, assembly scope and packaging expectations.
── Start your industrial equipment project
Share the component model, approved material strategy, structural and thermal requirements, interfaces, finish, validation needs, quantities and delivery scope.
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