Explore our capabilities ↗

── PUNCHING & FORMING

Features formed fast,
with repeatable control.

BAOSONG punching and forming services create the holes, louvers, embosses, bends and formed details that give aluminum sheet components their mounting, ventilation and structural function.

──  Die casting engineering

Make features in
the material itself.

Punching and forming can add repeatable function without extra components: fastener locations, ventilation, stiffening, cable passages and locating detail are built directly into the sheet part.

We evaluate feature spacing, tool access, grain direction, material thickness and forming sequence so the finished part remains stable and compatible with the operations that follow.

──  Service scope

Fabrication planned
for the finished system.

A production service for repeatable sheet features, formed detail and efficient component preparation before joining or assembly.

01

Hole and Pattern Punching

Create repeated fastener, ventilation and mounting patterns efficiently.

02

Louvers and Embosses

Form airflow, stiffening, spacing and locating features into sheet material.

03

Bending and Flanging

Add controlled edge conditions and structural formed detail.

04

Assembly Feature Preparation

Prepare tabs, slots and locating details for fast joining and repeat build.

──  Project gallery

Reserve space for
proof in production.

Four prepared image positions for finished fabrication, process detail, quality evidence and installed equipment.

01 / FINISHED FABRICATED ASSEMBLY

 completed enclosure, frame or machine assembly

02 / PROCESS DETAIL

formed feature, weld, punched detail or fixture

03 / QUALITY EVIDENCE

dimensional check, weld inspection or finish detail

04 / APPLICATION 

fabricated component in final equipment

──  Production method

Design intent,
built into the route.

We select the sequence around the finished part—not only the individual feature—so bends, formed details and later joining operations remain practical.

Part review
Review hole size, edge distance, louver direction, emboss height and relation to bends or joints.

Build strategy
Group features and forming operations to maintain consistency, material flow and handling efficiency.

Quality control
Check feature position, formed height, bend relationship and the details that control downstream fit.

CASE STUDY / APLICATION IMAGE

 finished casting installed in customer equipmen

── Application story

Application example: punched and formed aluminum access panel.

From prototype to repeat production, we align material, process andquality requirements around the performance your product needs.

──  Typical applications

Punching and forming for
repeatable equipment detail.

01

Ventilation, access, fastening and panel-stiffening features.

02

Cable passages, mounting patterns and formed support detail.

03

Repeated openings, flanges and assembly tabs.

04

Functional sheet features integrated into repeat components.

── FAQ

Questions before
production starts.

What features can be punched or formed?

Common features include holes, slots, louvers, embosses, tabs, flanges, countersinks and repeated mounting patterns.

Often, yes. Multiple functional details can be formed directly into the sheet before the component moves to joining or finishing.

We define the tooling, sequence and inspection points around the critical feature position, shape and relation to formed edges.

── Start your fabrication project

Need formed sheet features?
Send the part requirement.

Send the drawing, material, quantity and critical requirements. We will help define the most practical production route.